Washington, D.C. · Est. 2021 Project controls & construction IT CareersPartnersProgram RatesMedia512-908-5223Data date
Food & Beverage · U.S. Southeast

Commercial Bakery Production Plant

A new commercial bakery with four production lines, baking for retail customers on the first contracted delivery date.

Owner
Confidential
Region
U.S. Southeast
Market
Food & Beverage
Capital value
$135M
Size
4 production lines
Delivery
Design-Build
Duration
20 months
Completed
2023
The challenge

What was at stake.

Retail supply contracts had a fixed start date with penalties for missed deliveries. Ovens, mixers and packaging lines came from overseas vendors with long lead times, and food safety certification had to be complete before the first shipment. The design-build schedule stopped at the building.

Schedule20 monthsCompleted 2023
20222023
Start
2022
Finish
2023
Duration
20 mo
Our approach

How we controlled it.

What our schedulers and cost engineers did on this project.

01

Equipment on the path

Vendor fabrication, shipping, installation and line trials were loaded into the schedule and tied to building readiness by area.

02

Certification planned

Sanitation, food safety audits and trial runs were scheduled as work with durations, ending at the first shipment.

03

Vendor tracking

Monthly vendor progress checks caught a late oven shipment early enough to resequence installation around it.

04

Owner reporting

A short weekly status gave operations leadership the date, the float and the top three risks.

Results

The result.

On dateFirst retail delivery made
$135MCapital controlled
20Months to first bake
4Lines installed and validated

The building was never the risk. The ovens on a ship were, so the ovens went on the critical path.

Senior scheduler, AdenTurton
Food & Beverage

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