Washington, D.C. · Est. 2021 Project controls & construction IT CareersPartnersProgram RatesMedia512-908-5223Data date
Aviation · U.S. West

Airport Baggage Handling System Replacement

A baggage handling system replaced across three terminals, zone by zone, while every flight still gets its bags.

Owner
Confidential
Region
U.S. West
Market
Aviation
Capital value
$410M
Size
3 terminals · inline screening
Delivery
CM at-risk
Duration
36 months
Status
In progress · 2027
The challenge

What is at stake.

Old and new conveyors must run side by side during each cutover, and inline screening equipment must be certified before any zone goes live. Each cutover happens overnight with a fallback plan. The airport needs one schedule that ties construction, controls software, screening certification and airline operations together.

Schedule36 monthsIn progress · finish 2027
2024202520262027
Today
Start
2024
Planned finish
2027
Time elapsed
63%
Our approach

How we control it.

What our schedulers and cost engineers are doing on this project.

01

Zone cutovers

Each zone has its own cutover plan in P6, with construction, testing, certification and fallback activities linked.

02

Controls software

Software releases and integrated testing are scheduled as critical work, not as an afterthought to steel and conveyors.

03

Recovery when needed

When a screening certification slipped, we resequenced two zones and protected the overall finish.

04

Airline reporting

Airlines receive a monthly view of upcoming cutovers and what they mean for their operations.

Results

Where it stands.

$410MCapital under control
36Months, zone by zone
3Terminals in one schedule
0Missed flights from cutovers

A baggage system is software with conveyors attached. We schedule the software like it is on the critical path, because it is.

Senior scheduler, AdenTurton
Aviation

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